Temporary 2nd decking system inside a trailer body

Temporary 2nd Decking System

Temporary 2nd decking systems provide a simple method of adding a lightweight second deck to improve load fill and cube utilisation. They are particularly useful when carrying loose or irregular freight where safe stacking is impractical or inconsistent. By creating an adjustable upper level inside the body, operators can make better use of available height without committing to a permanent double-deck installation.

The system uses a series of vertical tracks mounted within the body, combined with horizontal load-supporting beams that slide up and down the tracks. Beams can be positioned at the required height to suit each load, allowing fast reconfiguration between different freight types. This flexibility makes the system suitable for mixed operations where load dimensions vary day to day.

Depending on the track centres and beam layout, pallets can often be supported directly without additional flooring panels. This keeps the system lightweight, quick to deploy and easy to remove when full-height loading is needed. When not in use, beams can be repositioned or stowed to maintain clear access to the full load space.

Because temporary decking systems are modular, they help operators increase vehicle utilisation without permanently reducing internal height or adding unnecessary weight. They can also support safer loading practices by separating tiers and reducing the need to stack unstable or crush-sensitive goods. The result is more consistent load security and improved space efficiency across a wide range of distribution tasks.

Temporary 2nd decking systems are suited to applications where operational flexibility is more important than a fixed double-deck structure, providing a practical balance between capacity, simplicity and day-to-day usability.

Frequently asked questions

What is a temporary 2nd decking system?

It provides a temporary second deck inside the vehicle body to increase load fill and make better use of internal height, especially for loose or irregular loads.

How are the decking beams adjusted?

Horizontal beams slide within vertical tracks and can be positioned at the required height to suit each load, allowing quick reconfiguration between jobs.

Are additional floor panels required?

Not always. With suitable track centres, pallets can be supported directly by the beams without extra flooring, helping keep the system lightweight.

Is the system permanent?

No. Temporary decking systems are designed to be modular, so beams can be repositioned or removed to return the body to full-height loading when required.

To enhance our content, some features in the Don-Bur library may include information from trusted third-party suppliers. We encourage operators to perform their own checks and seek additional technical advice before specifying, purchasing or installing any equipment. Don-Bur assumes no responsibility for the accuracy, completeness or timeliness of third-party information.

Don-Bur (Bodies & Trailers) Ltd

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